Emkay Neoplast Fluidizing Mixers

AGGLOMERATE CRUSHER

Suited for batches with high plasticizer contents which are very likely to from lumps. It will have a separate drive, fitted to side wall fo cooler mixer. Brings high dispersions.

Granule size can be chosen exactly to avoid lump formation, Optimisation and shortening of the mixing process useful, in the pharmaceutical food stuffs, animal feeds, paint and chemical industries.

VARIABLE SPEED DRIVE FOR MAIN HEATER MIXER MOTOR.

Variable speed will bring you advantage like.

• Formulation adoptibility.
• Liquid additives -Filler additives at slow speed.
• load control - Heat Control shearing of material control.
• Sweeping actions.
• Control of starting on load current.
• Short batch time.
• High efficiency - lesser electricity bill.
• Optimum utilization of installed motor power.
• Versatibility of feeding of material at desired speed. Detailed write up available on request.

COOLING OF MIXING TOOLS

Sapecifically developed for the preparation of master batches to achieve maximum dispersion. Equipped with intensive cooling reching into the tool baldes to avoid deposits fo material. It will also require for Heat sensitive materials.

COMPOUND SIEVING VIBRATION SCREEN ARRANGEMENT/ROTATING SCREEN ARRANGEMENT

The screeners are filled directly from a sack or they are mounted below a filling hopper or under the cooler mixer discharge valve. It can be also mounted under the silos. They are used for :

• Control screnning.
• Protection screening.
• Separation fo foreign particles.
• Disintegration of lumps.
• Aeration of products.

ELECTRONIC SOFT START FOR MOTOR CONTROL

This electronic unit will control full load starting current of the motor to 3 tims Full load current which will help mixers running on low maximum demands and aslo on generators. It will also dampen voltage fluctuation. It will give safety to electronic devices in the factory.

DIFFERENT DESIGNS OF TOOL FOR VARIOUS APPLICATION THE CORRECT MIXING TOOL FOR ALL FIELD APPLICATION

Various tools are available for :

• Extremely high shearing forces.
• Exceptionally good vortex with light bulk materials.
• Standered tool (two tierd) a fluidizing blade set which can be adjusted in high Frictional heat rises with a higher setting and decreases with a lower setting. (Adaptation of the tool to the particular mixing problem)
• A special tool for mixing and colouring of polyolefins.
• Additional Horn shaped rotor improves in the case of container filled to a high level.
• Special tool for preparation of master batches to achieve maximum dispersion and with a minimum of shear wear.

ROATING SCRAPER BLADE

Revolving wall and lid scrapper to avoid deposits of the mixing charge and crusts in case of pasty like material and with high dosage liquid additive compound (Highly ionicized compounds).

This will keep the side wall and lid of HEATER MIXER clean by scraping clogged material Scrapper material can be selected as per customer's requirement.

AUTOMISATION OF ELECTRIC CONTROL PANEL WITH VARIOUS INTER LOCKS AND AUTOMATIC PROCESS CONTROL PROGRAM CONTROL/SYSTEM LOGIC PROGRAMMABLE UNITS. (PLC)

Entire Compounding activity can be automised by logic programmable unit which will be useful to the most stringent process technology requirements. Various factors can be considerd like control via temperature or time, if desired also via current taken or power taken, switch over from manual to automatic, more reliability and accuracy in various indication. Waring signal output can be accommodated. Mixer can be programmed freely on site with varuous flexibility and with safety inter locks. System can be designed as per customer's requirements studying individual needs.

AUTOMATIC BATCH WEIGHING AND FORMULATION CONTROL ARRANGEMENT.

HIGH SPEED batching system is an Automatic precision control of high speed filling & emptying operation. This control is provided by a combination of weighing systems consisting of loadcells, indicator & and electronic controller. The process operate by comparing the instantaneous batch weight to the preset stored information including offsets for valve closure, transit time & anticipating in-flight material.

DEGASSING ARRANGEMENT/VACUUM EQUIPMENT, VACUUM OR INTER GAS PROVISION IN THE MIXER VESSEL/CONTAINER.

Certain Compound requires to be free from moisture from the materials, Vacuum units and filters are available to do the job. With optional fitting arrangement on the lid of the mixer. HOT AIR UNIT is required in regions with humid or tropical climates for drying of material.